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Woodstock ShopFox W1763W Owner's Manual

Manual is about: 220 V, 2-1/2 HP

Summary of ShopFox W1763W

  • Page 1

    Owner's manual (for models manufactured since 09/16) model w1763w 2 1 ⁄ 2 hp shaper phone: (360) 734-3482 • online technical support: techsupport@woodstockint.Com copyright © march, 2016 by woodstock international, inc., revised september, 2016 (mn) warning: no portion of this manual may be reproduc...

  • Page 2

    This manual provides critical safety instructions on the proper setup, operation, maintenance, and service of this machine/tool. Save this document, refer to it often, and use it to instruct other operators. Failure to read, understand and follow the instructions in this manual may result in fire or...

  • Page 3: Contents

    Se t u p el ec tr ic a l m a inte n a n ce se rv ic e pa rt s o pe r atio ns sa fe t y in tr o du ct io n use the quick guide page labels to search out information fast! Introduction......................................2 contact info ....................................... 2 manual accuracy ..........

  • Page 4: Introduction

    -2- model w1763w (for machines mfd. Since 09/16) in tr o du ct io n introduction we are proud to provide a high-quality owner’s manual with your new machine! We made every effort to be exact with the instructions, specifications, drawings, and pho- tographs contained inside. Sometimes we make mistak...

  • Page 5

    -3- model w1763w (for machines mfd. Since 09/16) in tr o du ct io n model w1763w machine specifications, page 1 of 3 model w1763w 2­1/2 hp shaper product dimensions weight.......................................................................................................... 370 lbs. Width (side‐t...

  • Page 6

    -4- model w1763w (for machines mfd. Since 09/16) in tr o du ct io n model w1763w machine specifications, page 2 of 3 main specifications operation info max. Cutter height................................................................................... 2‐3/4 in. Max. Cutter diameter...................

  • Page 7

    -5- model w1763w (for machines mfd. Since 09/16) in tr o du ct io n model w1763w machine specifications, page 3 of 3 other country of origin ............................................................................................... China warranty ...................................................

  • Page 8: Identification

    -6- model w1763w (for machines mfd. Since 09/16) in tr o du ct io n identification become familiar with the names and locations of the controls and features shown below to better understand the instructions in this manual. A. Work table b. Fence (1 of 2) c. Stop/reset button d. Spindle direction swi...

  • Page 9: Controls.&.Components

    -7- model w1763w (for machines mfd. Since 09/16) in tr o du ct io n controls.&.Components refer to the figures.2–4 and the following descriptions to become familiar with the basic controls and components of this machine. Understanding these items and how they work will help you understand the rest o...

  • Page 10: Notice

    -8- model w1763w (for machines mfd. Since 09/16) sa fe t y indicates.A.Potentially.Hazardous.Situation.Which,.If.Not.Avoided,. May.Result.In.Minor.Or.Moderate.Injury. Indicates.An.Imminently.Hazardous.Situation.Which,.If.Not.Avoided,. Will.Result.In.Death.Or.Serious.Injury. Indicates.A.Potentially.H...

  • Page 11

    -9- model w1763w (for machines mfd. Since 09/16) sa fe t y wearing.Proper.Apparel..Do not wear clothing, apparel, or jewelry that can become entangled in moving parts. Always tie back or cover long hair. Wear non-slip footwear to avoid accidental slips, which could cause loss of workpiece control. H...

  • Page 12

    -10- model w1763w (for machines mfd. Since 09/16) sa fe t y additional.Safety.For.Shapers serious.Cuts,.Amputation,.Entanglement,.Or.Death.Can.Occur.From.Contact.With.Rotating.Cutter.. Cutters.Or.Other.Parts.Improperly.Secured.To.Spindle.Can.Fly.Off.And.Strike.Nearby.Operators.With. Great.Force..Fly...

  • Page 13: Electrical

    -11- model w1763w (for machines mfd. Since 09/16) el ec tr ic a l electrical circuit.Requirements this machine must be connected to the correct size and type of power supply circuit, or fire or electrical damage may occur. Read through this section to determine if an adequate power supply circuit is...

  • Page 14: Grounding.Requirements

    -12- model w1763w (for machines mfd. Since 09/16) el ec tr ic a l grounding.Requirements this machine must be grounded. In the event of certain types of malfunctions or breakdowns, grounding provides a path of least resistance for electric current to travel—in order to reduce the risk of electric sh...

  • Page 15: Setup

    -13- model w1763w (for machines mfd. Since 09/16) se tu p setup description. Qty • safety glasses for each person ..........................1 • cleaner/degreaser ............................ As needed • disposable shop rags ......................... As needed • masking tape ............................

  • Page 16: Inventory

    -14- model w1763w (for machines mfd. Since 09/16) se tu p figure.7. Shaper cabinet and extension wing. Component.Inventory.(figures.7–9). Qty a. Machine body ..............................................1 b. Extension wing .............................................1 c. Fence carriage and guard s...

  • Page 17: Hardware.Recognition.Chart

    -15- model w1763w (for machines mfd. Since 09/16) se tu p hex wrench 16mm measure bol t diameter by placing inside circle 7 ⁄ 16 " 3 ⁄ 8 " 1 ⁄ 4 " 5 ⁄ 16 " #10 1 ⁄ 2 " w ashers are measured by the inside diameter use this chart to identify hardware during the inventory/assembly process. Flat washer ...

  • Page 18: Cleaning.Machine

    -16- model w1763w (for machines mfd. Since 09/16) se tu p to prevent corrosion during shipment and storage of your machine, the factory has coated the bare metal surfaces of your machine with a heavy-duty rust prevention compound. If you are unprepared or impatient, this compound can be difficult to...

  • Page 19: Machine.Placement

    -17- model w1763w (for machines mfd. Since 09/16) se tu p figure.10. Working clearances. Machine.Placement weight.Load refer to the machine.Specifications for the weight of your machine. Make sure that the surface upon which the machine is placed will bear the weight of the machine, additional equip...

  • Page 20: Assembly

    -18- model w1763w (for machines mfd. Since 09/16) se tu p to.Assemble.Shaper,.Do.These.Steps: 1. With help from an assistant, carefully prop shaper cabinet up on a block of wood so you can access under- side of stand to install caster assembly. 2. Attach caster wheel assembly to stand with (3) m8-1....

  • Page 21

    -19- model w1763w (for machines mfd. Since 09/16) se tu p — if outside end of extension wing tilts up, use a strip of masking tape along main table top edge to shim extension wing down (see figure.15). Note: multiple layers of masking tape may be used to adjust extension wing to appropriate location...

  • Page 22: Dust.Collection

    -20- model w1763w (for machines mfd. Since 09/16) se tu p minimum.Cfm.At.Dust.Port:......................... 400.Cfm dust.Collection tools.Needed. Qty dust collection system ........................................1 dust hose 4" .....................................................1 hose clamps 4" ....

  • Page 23: Test.Run

    -21- model w1763w (for machines mfd. Since 09/16) se tu p the test run consists of verifying the following: 1) the motor powers up and runs correctly, and 2) the safety disabling mechanism on the switch works correctly. To.Test.Run.Machine,.Do.These.Steps: 1. Clear all setup tools away from machine....

  • Page 24: Operations

    -22- model w1763w (for machines mfd. Since 09/16) o pe r atio ns operations general this machine will perform many types of operations that are beyond the scope of this manual. Many of these operations can be dangerous or deadly if performed incorrectly. The instructions in this section are written ...

  • Page 25: Stock.Inspection.&.

    -23- model w1763w (for machines mfd. Since 09/16) o pe r atio ns stock.Inspection.&. Requirements here.Are.Some.Rules.To.Follow.When.Choosing.And. Shaping.Stock: • do.Not.Shape.Stock.That.Contains.Large.Or.Loose. Knots. Injury to the operator or damage to the workpiece can occur if the knots become ...

  • Page 26: Controls

    -24- model w1763w (for machines mfd. Since 09/16) o pe r atio ns figure.22..Fence controls (rear view). Controls the stop switch features a reset mechanism that disables the start switch until reset. To reset the stop switch, twist it clockwise until it pops out. The start switch is now enabled, and...

  • Page 27: Fence.Positioning

    -25- model w1763w (for machines mfd. Since 09/16) o pe r atio ns fence.Positioning fence.Parallelism for safe and accurate shaping, the fence boards must be parallel with one another so that they properly support the workpiece through the entire cutting operation. Tools.Needed. Qty precision straigh...

  • Page 28: Belt.Speed.Adjustment

    -26- model w1763w (for machines mfd. Since 09/16) o pe r atio ns belt.Speed.Adjustment spindle speed on the w1763w is controlled by the position of the v-belt on the pulleys, as shown in figure.28. The two spindle speeds are 7,000 and 10,000 rpm. A faster speed is typically used with router bits, an...

  • Page 29: Table.Inserts

    -27- model w1763w (for machines mfd. Since 09/16) o pe r atio ns figure.31..Adjusting largest table insert flush with table surface. Two table inserts are provided, allowing for three different opening sizes to be achieved. Use the smallest- size opening for a cutter to reduce wood chips falling int...

  • Page 30: Spindle.Installation

    -28- model w1763w (for machines mfd. Since 09/16) o pe r atio ns the model w1763w comes with 1 ⁄ 2 " and 3 ⁄ 4 " spindles. Each spindle is sized to work efficiently with cutters and spacers that have 1 ⁄ 2 " and 3 ⁄ 4 " bores. The spindles must be inserted correctly and remain stationary in order to...

  • Page 31: Cutter.Installation

    -29- model w1763w (for machines mfd. Since 09/16) o pe r atio ns cutter.Installation accidental.Start-up.Hazard! Always. Disconnect. Machine. Before. Installing. Or. Removing. Any. Cutting. Equipment.. Performing. These. Procedures. While. Machine.. Is. Connected. To. Power. Greatly. Increases.Risk....

  • Page 32

    -30- model w1763w (for machines mfd. Since 09/16) o pe r atio ns to.Install.Cutters.And.Rub.Collars,.Do.These.Steps: 1. Disconnect machine from power! 2. Slide cutter(s), rub collars or ball-bearing onto spindle in correct orientation for your intended cut. 3. Install both spindle nuts on 3 ⁄ 4 " sp...

  • Page 33: Router.Bit.Installation

    -31- model w1763w (for machines mfd. Since 09/16) o pe r atio ns the model w1763w comes with 1 ⁄ 2 " and 1 ⁄ 4 " router bit collets. The shaper operates at 7,000 rpm and 10,000 rpm. Typically, the faster speed is used when cutting with router bits and the slower speed is used when cutting with shape...

  • Page 34: Straight.Shaping

    -32- model w1763w (for machines mfd. Since 09/16) o pe r atio ns because the shaper fence is independently adjustable, you can set up the shaper to cut part of or all of the workpiece edge. Note: to quickly set the depth of cut, loosen both carriage lock knobs and move the fence assembly in-or- out ...

  • Page 35: Perimeter.Cutting

    -33- model w1763w (for machines mfd. Since 09/16) o pe r atio ns figure.45..Fence setup for partial-edge removal. Direction of feed end view always feed the wood against the rotation of the cutter as shown in figure.45. Another way to conceptualize this is to always feed the wood into the cutter so ...

  • Page 36: Template.Shaping

    -34- model w1763w (for machines mfd. Since 09/16) o pe r atio ns the use of templates allows identical parts to be cut with speed and accuracy. Shaping with a pattern begins by attaching a prefabricated template to the rough workpiece. The edge of the template rides against a rub collar on the spind...

  • Page 37: Freehand.Shaping

    -35- model w1763w (for machines mfd. Since 09/16) o pe r atio ns freehand shaping is shaping without the aid of the miter slot or fence. The most dangerous part of shaping freehand is beginning the cut, when the cutter first contacts the workpiece. Often the workpiece will tend to jerk or kick back,...

  • Page 38

    -36- model w1763w (for machines mfd. Since 09/16) o pe r atio ns sometimes the starting pin will not be in the most advantageous position. To remedy this situation, firmly clamp a board in the desired position to act as a starting block (see figure 50). Some type of pivot point must be used. The pur...

  • Page 39: Zero-Clearance.Fence

    -37- model w1763w (for machines mfd. Since 09/16) o pe r atio ns zero-clearance.Fence a shop-made zero-clearance fence (see figure.51) provides more support than a standard fence and reduces tearout on narrow or fragile stock. Using a zero-clearance fence is the best way to reduce the risk associate...

  • Page 40: Hold-Down

    -38- model w1763w (for machines mfd. Since 09/16) o pe r atio ns hold-down the hold-down is used to hold the workpiece flat on the work table and snug against the fence to allow for consistent shaper cuts . A hold-down does not replace standard safety features. Always keep hands and entanglement haz...

  • Page 41: Featherboards

    -39- model w1763w (for machines mfd. Since 09/16) o pe r atio ns featherboards featherboards work similarly to the hold-down provided with the shaper in the way they hold stock tightly against the fence and the table, while flexing with minor height or width variations from stock as it passes throug...

  • Page 42: Push.Sticks

    -40- model w1763w (for machines mfd. Since 09/16) o pe r atio ns push.Sticks 90º cut here to push 1 ⁄ 4 " stock cut here to push 1 ⁄ 2 " stock notch for placing on corners of workpieces 15 3 / 4 " minimum length material: only use hard- wood, sturdy plywood, or high-density plastic. Do not use softw...

  • Page 43: Accessories

    -41- model w1763w (for machines mfd. Since 09/16) o pe r atio ns accessories shaper.Accessories the following shaper accessories may be available through your local woodstock international inc. Dealer. If you do not have a dealer in your area, these products are also available through online dealers...

  • Page 44

    -42- model w1763w (for machines mfd. Since 09/16) o pe r atio ns dc1822—20.Pc..Master.Set,.1⁄4".Shank this is an excellent combination of micro grain carbide-tipped router bits. This set includes twenty of the most popular bits offered by roman carbide, all housed in a handsome wooden box. This is a...

  • Page 45: Maintenance

    -43- model w1763w (for machines mfd. Since 09/16) m a inte n a n ce maintenance lubrication general figure.58. Location of dovetail ways for lubrication. Make. Sure. That. Your. Machine. Is. Unplugged. During. All. Maintenance. Procedures!. If. This. Warning. Is. Ignored,. Serious.Personal.Injury.Ma...

  • Page 46: Service

    -44- model w1763w (for machines mfd. Since 09/16) se rv ic e service general this section covers the most common service adjustments or procedures that may need to be made during the life of your machine. If you require additional machine service not included in this section, please contact woodstoc...

  • Page 47: Pulley.Alignment

    -45- model w1763w (for machines mfd. Since 09/16) se rv ic e pulley.Alignment figure 61. Motor pulley alignment. Pulley alignment is important to the performance of your shaper. If the pulleys are even slightly out of alignment, the shaper may suffer from power loss and decreased v-belt life. When t...

  • Page 48: Resurfacing.Fence

    -46- model w1763w (for machines mfd. Since 09/16) se rv ic e the fence can be resurfaced or made flat with a jointer to correct any warping. This procedure should only be done if the fences will not align with each other after careful adjustment or they are warped. To.Resurface.Fence,.Do.These.Steps...

  • Page 49: Troubleshooting

    -47- model w1763w (for machines mfd. Since 09/16) se rv ic e troubleshooting motor and electrical problem possible.Cause corrective.Action machine does not start or a breaker immediately trips upon startup. 1. Stop/reset button depressed/at fault. 2. Incorrect power supply voltage or circuit size. 3...

  • Page 50

    -48- model w1763w (for machines mfd. Since 09/16) se rv ic e problem possible cause corrective action spindle does not raise or lower easily. 1. Spindle lock knob is tightened. 2. Dovetail ways are clogged with sawdust. 1. Loosen spindle lock knob ( page 27). 2. Clean dovetail ways and apply lubrica...

  • Page 51

    -49- model w1763w (for machines mfd. Since 09/16) se rv ic e electrical.Safety.Instructions shock.Hazard. Working on wiring that is connected to a power source is extremely dangerous. Touching electrified parts will result in personal injury including but not limited to severe burns, electrocution, ...

  • Page 52: Stop

    -50- model w1763w (for machines mfd. Since 09/16) el ec tr ic a l stop read page 49 before wiring electrical.Components figure.64. Control pedestal wiring. Figure.66. W1763w motor, motor junction box and start capacitor. Figure.65. W1763w magnetic switch contactor and overload relay. Start capacitor...

  • Page 53: Stop

    -51- model w1763w (for machines mfd. Since 09/16) el ec tr ic a l stop read page 49 before wiring wiring.Diagram 2t1 6t3 4t2 2t1 6t3 4t2 1l1 5l3 13no 3l2 97 no 98 no 95 nc 96 nc a1 a2 gnd contactor teco cu-18 220v teco relay rhu-10/16k1 14 12 11.3 trip ind. Test rca 21nc 22nc 14no pedestal-mounted o...

  • Page 54: Parts

    -52- model w1763w (for machines mfd. Since 09/16) pa rt s 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 19 20 21 23 25 26 27 10 29 30 31 32 33 34 35 36 37 38 10 40 13 25 25 23 27 41 42 43 44 45 46 47 16 parts fence.Breakdown.And.Parts.List ref part # description ref part # description 1 x1763w001 fence (le...

  • Page 55: Base.Breakdown

    -53- model w1763w (for machines mfd. Since 09/16) pa rt s base.Breakdown 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 147 148 149 150 151 152 153 154 155 156 157 158 159...

  • Page 56: Base.Parts.List

    -54- model w1763w (for machines mfd. Since 09/16) pa rt s ref part # description ref part # description 101 x1763w101 cabinet stand 141 x1763w141 control box 102 x1763w102 rubber foot m8-1.25 x 16 142 x1763w142 control plate 103 x1763w103 hex nut m8-1.25 143 x1763w143 rotary switch kedu zh-a evg1058...

  • Page 57

    -55- model w1763w (for machines mfd. Since 09/16) pa rt s motor.Breakdown.And.Parts.List 201 202 203 204 205 206 207 208 209 210 211 212 213 214 216 217 218 219 220 221 222 223 224 204 226 227 228 229 230 231 232 233 234 235v2 227 237 238 239 240 241 242243 244 245 246 247 226 239 242 243 248 235v2-...

  • Page 58

    -56- model w1763w (for machines mfd. Since 09/16) pa rt s 301 302 303 304 305 306 307 308 309 310 311 312 313 314 315 316 317 318 319 320 321 322 323 324 325 326 305 308 312 319 316 327 321 322 spindle.Breakdown.And.Parts.List ref part # description ref part # description 301 x1763w301 spindle cartr...

  • Page 59: Labels.&.Cosmetics

    -57- model w1763w (for machines mfd. Since 09/16) pa rt s w1763w labels a 10/22/15 copyright © woodstock international, inc. For shop fox machines only! Do not reproduce or change this artwork without written approval! Woodstock will not accept labels changed without approval. If artwork changes are...

  • Page 60

    -58- model w1763w (for machines mfd. Since 09/16) se rv ic e.

  • Page 61

    Model w1763w (for machines mfd. Since 09/16).

  • Page 62

    Tape along edges--please do not staple fold along dotted line fold along dotted line woodstock international inc. P.O. Box 2309 bellingham, wa 98227-2309 place stamp here.

  • Page 63: Warranty

    Warranty woodstock international, inc. Warrants all shop fox machinery to be free of defects from workmanship and materials for a period of two years from the date of original purchase by the original owner. This warranty does not apply to defects due directly or indirectly to misuse, abuse, neglige...

  • Page 64

    High quality machines and tools woodstock international, inc. Carries thousands of products designed to meet the needs of today's woodworkers and metalworkers. Ask your dealer about these fine products:.